Is it true that it won't matter much who fixes the gearbox?
The customer continued by saying that they had been unable to get in touch with the responsible company for about two months. And when they finally did get in touch with them, they learned that the responsible company they trusted sent their gearbox to a non-standard facility for overhaul.
Picture of the damage gear
The cooling tower is an essential component in the process through which the power is generated. Think about the amount of money that would be lost if the cooling tower at the power plant stopped working.
If you're wondering if we have the ability to diagnose a failing gearbox on our own, here's the answer:
Noise, vibration, and a change in the color or quality of the box gear oil are the earliest warning indications of a failing gearbox. In fact, I suggested you seek the assistance of trained professionals in order to get a more precise diagnosis of the issue at hand. Some problems can become much larger if left unchecked for too long.
Another interesting fact that we've learned is that 90% of clients who come to us with cooling tower troubles have a problem with the gearbox. Most cases of gearbox failure are already well past the point of repair. We were unable to utilize the gearbox again because of how badly it was broken.
In some cases, for example, we discovered that the wrong gear box seal cover was being utilized, which blocked oil from lubricating the gears and caused the gears to grind against each other. Some cases were worse, we noticed that the seal cover is installed backwards.
Some cases are more problematic, such as when the incorrect type of shim is used to adjust the gearbox clearance, causing the gap adjustment value to cause the engagement of the gearbox gear teeth in each position, such as low speed or high speed shafts engaging in incorrect locations. When used, it creates issues and damage to the gearbox teeth.
SHIM is a sheet composed of steel or brass or other materials that can be created in a variety of shapes depending on the nature of use. SHIM is a leveling aid. Alternatively, adjust the distance of the material or workpiece such that there is no gap or it is not too far apart.
For this reason, having a professional repair shop work on the gearbox is highly recommended. Simply said, their experts have been trained by the manufacturer and can be trusted. Certain protocols need to be observed. You can trust that your gearbox will be handled with care.
Obviously, the cost of repairs will increase if you opt to use specialists that have undergone manufacturer-specific training and have been awarded the manufacturer's standard. But, do you think it's worth it in exchange for what you'll get?
A properly overhauled gearbox can be used for at least another 7-10 years on average. But, as in today's article, the gearbox that had been overhauled for less than three months was already broken. If the gearbox is damaged at this level, the technician will recommend that the customer purchase a new gearbox. However, if the customer does not want to purchase a new one, the technician will have to spray and mask practically every place, which will incur costs and cannot ensure a long service life.
I hope this article can help you understanding more into the cooling tower for your industry. If you have further question about this article or any other topics, please contact us from our email sales@berindorisma.co.id or by call and whatsapp at +628111509569